Multilayer plastic materials are ubiquitous in food and medical supply packaging, particularly since layering polymers can give those films specific properties, like heat resistance or oxygen and moisture control. But despite their utility, those ever-present plastics are impossible to recycle using conventional methods.
About 100 million tons of multilayer thermoplastics — each composed of as many as 12 layers of varying polymers — are produced globally every year. Forty percent of that total is waste from the manufacturing process itself, and because there has been no way to separate the polymers, almost all of that plastic ends up in landfills or incinerators.
